Next-Gen Release Agent | ReleaSys™

ReleaSys™ Next-Generation Release Agent Coating

Miller-Stephenson release agents – Cost Efficient, Easy to Use, and Reliable

Miller-Stephenson has been pioneering release agent chemistry and coatings for over 40 years, continuously optimizing and improving our formulations to exceed the challenges of modern manufacturing process. Modern manufacturers demand release coating that provide improved efficiency, superior surface quality, ease of application, and higher safety. Miller-Stephenson has responded by developing a next generation product line of solvent based and water based release under their ReleaSys™ and ShieldSys™ banner. These coatings offer cutting edge chemistry,  made for todays modern more aggressive molding cycles and molding materials. ReleaSys release agents specifically target a class of materials, this ensures that our solutions provide the optimal durability, surface quality, and cleanliness that your particular process demands. Miller-Stephenson focuses on : Polyurethane, Composites/Epoxies, Silicone Rubbers/LSR, Elastomers, and Plastics.  Each of our ReleaSys™ release agent coatings have been thoroughly refined and field tested to deliver performance without difficult application techniques or curing programs.

Benefits Of ReleaSys™ Mold Release Agents

• Next-Generation Release Chemistry
• Optimized Formulations
• Reliable, Consistent Release
• Improved Surface Quality
• Increase Mold Cleanliness and Decrease Downtime
• Solvent and Water-based Options
• Concentrates and Ready to use

Mold Release Agent Selection Guide

Mold Release Agents are designed to provide the critical barrier between mold surface and molding material.  Choosing which is best for any given situation is not a simple task. Requirements such as mold temperature, mold surface, application method, VOC and safety concerns, etc are attributes which must be considered  As such, Miller-Stephenson has made a selection guide below to help guide customers to appropriate product based on the type of material they are molding.

ReleaSys™ – Plastic Release Agent Systems

Miller-Stephenson offer a complete selection of high performance low odor, low VOC solvent based and zero VOC, water based formulations that have carefully refined to provide optimal release performance for both thermoplastic and thermoset material. ReleaSys Plastic Release Coatings offer non transfer, semi permanent and permanent solutions for your plastic molding operations. Formulations excel at blow molding, injection molding, rotational molding, extrusion, and forming operations. See our plastic release agent products below:

ReleaSys™ 8000 – Our premier solvent based, plastic release agent, offering superior release ease, durability, ultra thin films in a ultra low odor, low VOC formula. The product can function as both a semi permanent and sacrificial release system. Aerosol versions are also available – ReleaSys™ 89S

ReleaSys™ DF – Excellent all round release system with resin technology. Combining ease of application, rapid dry times, and zero transfer, this silicone free is great choice for any plastic substrate molding at or below 400°F. Aerosol available, ReleaSys™ DFX

ReleaSys™ 7800 – Utilizing proprietary crosslinking resin technology, ReleaSys 7800 delivers high performance release without effecting post-molding painting, adhesion or bonding. Aerosol is also available, ReleaSys 78

ReleaSys™ 8800 – Water based version of the ReleaSys 8000. Excellent all round water based system for all plastic materials

ReleaSys™ 8200 – Water based version of the ReleaSys DF, dispersion of fluoropolymer and binder. 100% VOC and silicone free

ReleaSys™ RM – Premier rotational molding release systems. Superior high heat stability, abrasion resistance, zero transfer, and zero pre release sagging issues.

ReleaSys™ – Polyurethane Release Agent Systems

Miller-Stephenson Polyurethane Mold Release Agents provide effective release properties to coated surfaces.  The applied coating adheres to all molding surfaces and offers excellent release, zero transfer, and excellent surface quality.  ReleaSys Mold Coatings are effective on Rigid, Flexible, TPU and Cast Elastomers. Both water based and solvent based options are available and provide excellent performance over the entirety of the production run without build up.

ReleaSys™ 7200 – Utilizing proprietary hybrid wax chemistry, this formulation offers superior release and ease of application when compared to traditional waxes.  Rapid dry times, wipe on leave on (no buffing), and 100% paintable, this provide is superior all-round release systems. Safe for all polyurethane processes.

ReleaSys™ 8000 – Our best performing release agent. Superior Durability, Release, and 100% compatible with all forms of polyurethane.  Pair extremely well with ShieldSys™ MX120 or ReleaSys™ Mold Sealer.

ReleaSys™ 7200W – Optimized water based system designed specifically for sensitive MDI/TDI formulations and/or lower temperature molding conditions.  ReleaSys 7200 is recommended for customers looking to switch from a traditional solvent-based system to a zero VOC, zero odor alternative.

ReleaSys™ 8800 – Water based alternative to ReleaSys 8000. High release, multiple cycles per application, and superior cleanliness when paired with ShieldSys™ MX120 or ReleaSys™ MOLD SEALER.

ReleaSys™ 7505N – High performing and economical release agent , ideal for high-throughput operations where rapid reapplication intervals occur and mold cleanliness is paramount.

ReleaSys™ – Rubber Release Agent Systems

Sporting goods, machinery, office equipment, automotive tires, footwear and many other industrial products take advantage of the flexibility and robustness of rubber and elastomers to solve complex mechanical issues. Production of these component often have complex geometry, high temperatures, high pressures and fast cycle times. Miller-Stephenson have develop advanced release agent designed  for todays modern rubber manufacturing. These high performance release coatings provide cleaner molds, higher efficiency, superior part quality, and unmatched cost effectiveness.

ReleaSys™ 8500 – Our most durable and robust rubber release agent, ultra thin uniform release agent, multiple releases, extremely low build up and effective on all rubbers elastomers compounds.

ReleaSys™ 7500 – Miller-Stephenson’s ReleaSys 7500 is our best all round rubber release system combining both ease of application, simplicity and effectiveness. Ideal for high frequency application processes. Effective on all rubber and elastomer compounds. ReleaSys™ 7520 designed for crumb rubber applications

ReleaSys™ 8200 – Exclusive water based fluoropolymer based release system, particularly effectively when rubber to metal bonding is critical or silicon free is required.  Effective for all rubber and elastomers including silicone rubbers and RTV

ReleaSys™ ECO-W – Our premier, water based silicone rubber and RTV release agent system, designed specifically for high performance, ease of use, and safety. Biodegradable and water washable, this coating delivers superior release performance on even the most difficult silicone rubbers

ReleaSys™ – Epoxy / Composite Mold Release Systems

ReleaSys release agent systems are designed for the aerospace, automotive, and engineering community.  These release agent systems have evolved to continue to exceed the expectations and needs of modern composite and epoxy formulations and manufacturing requirements.  Our current ReleaSys line performs in the most demanding epoxy molding and adhesive operations, with superior application intervals, consistent part quality, and smooth release in an economical and efficient one coat system.

ReleaSys™ DF – Rapid Drying, low VOC solvent based PTFE release system. Excellent all around release for nearly all composite, epoxy and adhesive systems.  Molded items are paintable, bondable thank to zero transfer and being silicone and wax free. Operating limit of 400 °F. Aerosol available, ReleaSys™ DFX.

ReleaSys™ 7200 – Wipe on, leave on hybrid wax release system.  High release and easy of application. Excels on all composite, epoxy and adhesive systems. Particularly effective on non metallic molds.  paired with ReleaSys™ MOLD SEALER. or ShieldSys™ MX120

ReleaSys™ 7200W – Water based version of the 7200, offers superior release, zero VOC and can be diluted with water to increase cost effectiveness.  Pairs well with both ReleaSys MOLD SEALER and ShieldSys MX120.

ReleaSys™ 8800 – Excellent release agent and high temperature stability, typically can give multiple releases depending application.

ReleaSys™ 8200 Series – Water based PTFE resin release coating, excellent all round release system.  Similar to ReleaSys DF. Multiple concentrations of PTFE and viscosities available.

ReleaSys™ – High Temperature Release Systems

Miller-Stephenson combines high lubricity ceramic particles and binder technology to develop robust release and protective coatings. ReleaSys is designed for high temperature molding operations such as metals, glass, dies, and composite materials.  Proprietary ceramic complexes and resin chemistries offers improved durability, abrasion resistance, ease of use, and high lubricity.  Most importantly Miller-Stephenson release agents help to improve release, cleanliness, and reduce scrap rates.

ReleaSys™ HTX-A – Miller-Stephenson’s most robust boron nitride based release agent system.  Ultra low odor and VOC, non flammable and superior high temperature release for metals and glass. ReleaSys HTX-A is a highly cost effective and efficient release system us binder and ceramic complex technology.

ReleaSys™ HTX-G – A cost effective and high efficient aerosol, ReleaSys™ HTX-G provides excellent lubrication and release for a variety of applications from light metals, glass, welding splatter, and dies.

ReleaSys™ HTX-WBN – High performance water based ceramic release system. Ideal for light metals, glass, and surface protection in metal processing facilities.  Zero VOC, zero odor and fast drying system.

ReleaSys™ ECO2 – Water based, Universal release system that is extremely ease to use. combine high performance anti stick effect, high temperature stability, and excellent compatibility.  Very cost effective concentrate formula.

ReleaSys™ – Food Grade Release Agent Systems

Miller-Stephenson offer two NSF H1 certified, food grade release systems. Both provide non stick properties, ease of application, 100% water based and zero VOC. ReleaSys 6120 release agents are ideal for Food, Packaging, and Cosmetic applications. The release agents are effective on plastics, rubbers, polyurethanes, waxes, ceramics, etc.

ReleaSys™ 6120-L – low viscosity based fluid offers exceptional low temperature release, strong anti stick properties and high lubricity

ReleaSys™ 6120-H – high viscosity based fluid, ideal for high temperature operations. Potent anti stick properties and excellent lubrication at high temperatures

50+ years of Industry Expertise at your service

Miller-Stephenson has had a long history in numerous molding industries. ReleaSys™ products delivery smooth release, cleaner molds and higher safety than other products. With ReleaSys mold release agents you get industry leading products and access release agent experts. We understand your production issues and can help you improve your mold preparation and release to improve your bottom line.

For help with application or concerns while using ReleaSys, review our application article.

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