ReleaSys™ HTX-D | Die Casting Lubricants
Superior Lubrication, Smooth & Clean Demoulding, Extended Mold Surface Quality and Service Life
ReleaSys™ HTX-D Die Casting Lubricants is Miller-Stephenson’s most advanced coating for the die casting industry, engineered to enhanced your production throughput and gain efficiency. The advanced coating chemistry and innovative water-based formulation helps to serve manufacturers by producing ultra-thin, highly lubricious coatings resulting in smooth, clean release without the need for post-molding cleaning. Due to the high efficiency of ReleaSys™ HTX-D and need for only thin coats, mold service life and surface quality are maximized while also providing the highest cost-efficiency available. Moreover, thanks to our innovative binder technology, cast parts are 100 compatible for dip coating, seal and structural bonding, and welding without the need for pre-cleaning or grit blasting. Thanks to the highly stable and non-wetting nature of our die casting lubricants, ReleaSys HTX-D is suitable for heat treatment and tempering applications and particularly effective in high pressure die casting operations. Benefits include:
- Superior Water-based, Thin Film Coatings
- Unmatched Lubrication and Release Ease
- Extended Mold Service Life
- Consistent, Reliable, and Clean Demoulding
- Ideal for High Pressure and Small Dimensional Casting
- Large operational range from 100°C to 800°C
Advanced Thin-Film Coating, Minimized Build-up, Enhanced Solder Protection
Die casting is a difficult and abrasion process to mold surfaces, application of a proper die casting lubricants is critical to not only maintain production quality but also efficiency. Constant stoppages to remove struck parts, or to clean out contaminated mold surfaces has significant impacts on production output. ReleaSys HTX-D was formulated in response to our customer’s feedback and resulted in the develop of new coating technology advances, specifically: vastly enhanced coating adhesion, efficient die cooling, lower application volumes, and short cycle times. These performance parameters for the ReleaSys HTX-D results in significant impact in operational efficiency and profitability.
ReleaSys™ HTX-D | Die Casting Lubricants – High Quality Parts and Low Application Volumes – a potent combination
Our unique chemistries have proven effective in high integrity casting application where surface quality, low porosity, and post-molding processing is critical. No more is this prevalent than in the Aluminum and Magnesium industries which are increasing their production output in response to movement to stronger, lighter components. Miller-Stephenson’s ReleaSys HTX-D provides the advanced release solutions these industries demands, exhibiting low or zero VOC coatings which are easily applied by low pressure or HVLP spray systems. ReleaSys HTX-D Die casting lubricants offer substantial increases in service life of molds while also ensure elimination of any porosity or off-gassing related defects. Thanks to our water-based systems their is zero emission of dangerous smoke or thermal decomposition products, a direct result our advanced release film technology. Ultimately customers utilizing ReleaSys HTX-D find that they are able to increase productivity and efficiency via cleaner, more consistent release while also minimizing worker exposure.
60+ Plus Years of Experience in Die Casting Lubrication – at your service.
At Miller-Stephenson, we not only understand the challenges that molders face, we also recognize the diversity of raw materials utilized in the process. Although metal injection molding is a common term, each processing operation is unique, and addressing the needs of each processor requires an understanding of that processor’s unique needs. Distinctive, robust, formulated products have been developed to serve your requirements and positively affect the efficiency of your process, the quality of your products and your operational costs. Our ReleaSys product has a long, distinct pedigree in the plastic industry where we have identified key aspect to focus on when optimizing our ReleaSys™ product line: high efficiency rates, precise surface quality requirements and high tooling costs are focal points for Miller-Stephenson’s development of products for the metal injection molding process.
Miller-Stephenson has had a long history in numerous molding industries, and our ReleaSys™ brand of products are respected around the world for quality and reliability. When you purchase Miller-Stephenson ReleaSys die casting lubricants you not only get industry leading products, you also gain access to our many years of direct production floor experience. We understand your production issues and can help you optimize your mold preparation, maintenance and release processes to improve your bottom line.
For further reading regarding our ReleaSys product line and Applications – our most helpful article for selecting the best product for your needs
The recommendation made here with and the information set forth with respect to the performance or use of our products are believed, but not warranted to be accurate. The products discussed are sold without warranty, as to fitness or performance, express or implied and upon condition that purchasers shall make their own test to determine suitability of such products for their particular purposes. Likewise, statements concerning the possible uses of our products are not intended as recommendations to use our products in the infringement of any patent.