PTFE Free Release Agents

Showing 1–24 of 37 results

PTFE Free Release Agents

- PRODUCT LIST

Miller-Stephenson’s release agents play a crucial role in various molding and manufacturing processes. Chemical innovations in our product line are providing high-performance alternatives that do not include the PTFE/PFAS compound.

These alternative products still provide the essential qualities of ReleaSys™ which prevent sticking and ensure the smooth release of products from molds and other surfaces. These Non-PTFE/Non-PFAS products have been optimized to effectively perform in various manufacturing industries, such as automotive, aerospace and many other molding applications.

    • Consistently delivering exceptional performance.
    • Exempt from regulatory constraints.
    • Designed to withstand future challenges.
    • Committed to environmental sustainability.

Miller-Stephenson’s ReleaSys™ line of PFAS-free Mold Release Agents

Miller-Stephenson is giving customers the chance to still utilize our solutions even with the implementation of new rules and regulations. The growing demand for globally regulated non-PTFE products is our highest priority and our knowledgeable technical support team is currently providing customers with comparable recommendations.

Our non-PTFE ReleaSys™ line of mold release agents is available in your most standard applications and ready to handle large molding productions. From polyurethane, rubber, plastic, composite, epoxy and more, Miller-Stephenson has a ready-to-use release agent to fit your application needs.

Concrete Mold Release Agent

Asphalt Release Agent | ReleaSys™ AR

ReleaSys™ AR Asphalt Release Agent is a next-generation, ultra-high performance coating designed to provide a long-lasting, durable barrier to truck beds, shovels, boots, etc allowing easy, quick removal of asphalt from the coated surface.  Our proprietary resin-based release coating offers extreme durability and easy of application: Simple spray on and allow to dry completely.  You are now left with an ultra-thin, highly lubricious coating that will allow your molten asphalt to easily ‘slip’ off the surface.

MORE INFO

High-Temperature Release Agents

Boron Nitride Coatings | ReleaSys™ HTX-WBN

ReleaSys HT is a specialized, water-based release agent specifically designed for high temperature molding operations.  This formula utilizes a proprietary boron nitride complex to achieve unmatched lubricity and mold release performance. The inert and non-wetting nature of ReleaSys HT makes it an excellent surface coating for molds used to produce castings of light metals such as magnesium and for coating surfaces in glass making operations. Advantages include:

  • Water-based; VOC-free formula
  • Enhanced surface adhesion and durability
  • Protects Mold and Die Surfaces
  • High Temperature Stability up to 1562°F (850°C) in air

MORE INFO

ReleaSys™ 8800 is a high performance water-based, semi-permanent mold release system developed to yield unmatched durability and surface slip. This formulation is ideal for high performance composite structures and large scale molding operations ReleaSys 8800 excels at releasing parts from complex, intricate mold geometries. ReleaSys 8800 will not interfere with post-production finishing operation. Benefits of this product include:

  • Superior release agent durability
  • Ideal for TPU and Thermoset Plastics
  • Ideal for high complexity molds
  • Highest Slip; Minimized transfer

MORE INFO

ReleaSys CR-L is a next-generation concrete form release agent designed to provide smooth, consistent release where other release agents are not effective. Miller-Stephenson provides a superior release film in a 100% Solvent and VOC-free formulation that has the added benefit of an instant dry time. ReleaSys CR-L provides manufacturers with a environmental and worker friendly formulation that also provides superior release and is effective on standard and complex mold configurations. Benefit include

  • Superior Release Coating Technology
  • 100% Solvent and VOC-free
  • Increased Release Ease and Higher Surface Quality
  • Instant Dry times and Self-Levelling
  • More Efficient than Soap and Vegetable Oil based release coatings
  • Environmental and Worker Safe

MORE INFO

Concrete Mold Release Agent

Concrete Release Agent | ReleaSys™ CR

Miller-Stephenson has a developed a high-performance concrete release agent specifically designed for release of complex, challenging concrete mold designs. Our product minimizes/eliminates "bug-holes", provides high surface quality, consistent color pigmentation, and accurate replication of natural stone patterns.  Most importantly, ReleaSys CR achieves all of this in a highly efficient and cost-effective system. Benefits Include:

  • Extended service life of flexible molds
  • Minimization/Elimination of "bug-holes"
  • Optimal pigment transfer and color appearance
  • Improved release ease

MORE INFO

High-Temperature Release Agents

Die Casting Lubricants | ReleaSys™ HTX-D

ReleaSys™ HTX-D Die Casting Lubricants is Miller-Stephenson's most advanced coating for the die casting industry, engineered to enhanced your production throughput and gain efficiency.  The advanced coating chemistry and innovative water-based formulation helps to serve manufacturers by producing ultra-thin, highly lubricious coatings resulting in smooth, clean release without the need for post-molding cleaning.  Due to the high efficiency of ReleaSys™ HTX-D and need for only thin coats, mold service life and surface quality are maximized while also providing the highest cost-efficiency available

  • Superior Water-based, Thin Film Coatings
  • Unmatched Lubrication and Release Ease
  • Extended Mold Service Life
  • Consistent, Reliable, and Clean Demoulding
  • Ideal for High Pressure and Small Dimensional Casting

MORE INFO

Epoxy Mold Release Agents

Epoxy Release Agent | ReleaSys™ EP5

Advanced epoxy release system designed to provide exceptional release of epoxy composites, adhesives, and injection molded parts. ReleaSys EP5 performs in the most demanding epoxy molding and adhesive release operations, providing superior reapplication intervals, consistent part quality, and smooth release in an economical and efficient one-coat system.

  • Miller-Stephenson most advanced DryFilm system
  • Optimized for Epoxy-based systems
  • Exceptional durability with no transfer
  • Rapid Drying and Cure times
  • Silicone, Wax, Oil free

MORE INFO

Water-based release agent. Ideally suited for Fiberglass, Composite, and Epoxy molding. Utilizes a proprietary polymeric backbone that generates a coating that binds tenaciously to mold surfaces providing a durable thin film with excellent surface slip and ease of release. Designed to replace wax and silicone based systems.

  • Multiple Releases; Ease to Apply
  • Exceptional utility across a broad range of substrates
  • Ideally suited for FRP, Composites and Epoxies
  • Improves part quality; Protects mold surface

MORE INFO

ReleaSys™ 6120 is an ultra-high performance, water-based release system designed specifically for Food and Cosmetic applications. This product provide superior release, anti-stick, and lubricity properties in for Food and Cosmetic manufacturing applications.

  • Food-Cosmetic Grade Approved
  • 100% Water-based, Zero-VOC formulation
  • Superior Release, Anti-Stick, and Lubricity Properties
  • Ideal for Food, Packaging and Cosmetic Application

MORE INFO

General Purpose Mold Release Agents

General Purpose Release Agent | ReleaSys™ ECO2

ReleaSys™ ECO2 is designed to be a universal and ease-to-use mold release that combines high performance anti-stick/lubrication properties, excellent substrate compatibility and temperature stability (room temperature - 850 °F). Effective release of metals, rubbers, acrylics, waxes, plastics, urethanes, etc and is a good general purpose lubricant.

  • Superior All-Round Release System
  • Effective on nearly all substrates and mold configurations
  • Water-based, Zero-VOC & HAPS free
  • Highly Economical Concentrate Formula

MORE INFO

High-Temperature Release Agents

Glass Mold Release | ReleaSys™ HTX

ReleaSys™ HTX Glass Mold Release is a ultra high performance ceramic coating designed to provide superior adhesion to mold surfaces, allowing numerous high temperature castings of glass, metals, and other substrates without the need for frequent mold re-coating. Our product forms a uniform, thin film on surfaces, binding tenacious to metallic and non-metallic surfaces. Our advanced chemistry provides both a low temperature and high temperature binder system allowing use on a broad spectrum of substrates and heating capabilities. Benefits include

  • High Temperature Stability up to 1000 °C in air
  • Unmatched durability and surface adhesion
  • High lubricity; Low coefficient of friction
  • Ultra-Thin, Dry-Film Coating
  • 100% water-based formulation

MORE INFO

High-Temperature Release Agents

Graphite Release Agent | ReleaSys™ HTX-G

ReleaSys™ HTX-G Graphite Release Agent is a next generation, graphite based release coating that develops thin dry films with superior nonstick and lubricity properties. ReleaSys™ HTX-G is typically used in high temperature casting and molding operations, specifically where clean, efficient release properties are needed without the normal messy, dusty nature of lesser graphite base release systems.

  • Superior Anti-Stick and Barrier Properties
  • Excellent Surface Lubricity and Mold Release
  • Ideal for Metals, Glass, Ceramics, and Casting Dies
  • Functional from room temperature up to 850°C
  • Ultra Fast Drying, Dry Lubricant Coating

MORE INFO

High-Temperature Release Agents

High Temp Release Coating | ReleaSys™ HTX30-GR

ReleaSys HTX30-GR is Miller-Stephenson's top-of-the-line high temperature coating, superior to both the ReleaSys HTX-A and ReleaSys HTX.  This water-based coating utilizes our proprietary blend of highly lubricious ceramic particles and next-generation, ultra-high temperature binder system to deliver unmatched release performance from room temperature up to 1000°C. This coat has been shown to provide numerous releases of molten aluminium and magnesium, glass, and highly abrasive plastic composites such as PEEK from a single application. We achieved a coating which outperforms all other water-based or solvent-based boron nitride or graphite coatings.

  • Miller-Stephenson Next-Generation Binder System
  • Highly lubricious ceramic coating; Extreme abrasion resistance
  • Optimized for high temperature, abrasive environments
  • Exceptional release ease with no transfer
  • Rapid drying and short cure times
  • Ultra-low VOC, water-based formulation
  • Environmentally-friendly

MORE INFO

High-Temperature Release Agents

High-Temperature Mold Release | ReleaSys™ HTF

ReleaSys™ HTF is a highly advanced, water-based release agent designed to exhibit exceptional release of all substrates from room temperature up to 750° F. This product develops a highly lubricious and dry film on the mold surface, offering extended reapplication intervals and no costly transfer. Designed to meet the demands of the advanced composite and elastomer manufacturing industries, this high temperature mold release utilizes sophisticated fluoropolymer technology.

  • Exceptional Lubricity and Ease of Release
  • Ideal for Advanced Composites and Elastomers
  • Heat Stable to 750 ° F
  • Numerous Releases per Application
  • Water-based; No VOC; no odor

MORE INFO

General Purpose Mold Release Agents

Mold Release Coating | ReleaSys™ 9800

ReleaSys™ 9800 is a high-performance, high cross-linking water-based, semi-permanent mold release system. This formulation forms our most robust and durable coating, offering unmatched adhesion to all molding surfaces. ReleaSys 9800 provides highly sophisticated, advanced chemistry in a simple, one-coat water-based system which does not require time-consuming mold sealers or primers. Our coating acts as a sealer and release agent in a single step, maximizing protection of your mold surface and increasing product throughput. Benefits include:

  • Tenacious surface adhesion and durability
  • Rapid Cure; No heating required
  • Ideal for Advanced Composites and Aggressive substrates
  • No transfer; Flat-Satin finish

MORE INFO

100% optically clear, nonstick coating designed for application to facemasks, tools, and equipment in polyurethane spray foam and manufacturing processes. Generates a easy clean properties to any surface and makes removing uncured and cured polyurethane significantly easier.

  • 100% optically clear coat, instant dry time, and non-oily
  • Safe and compatible with PPE materials such as goggles, facemasks, etc
  • Exceptional release, ease of cleaning, and cost-efficiency
  • Ideal for SPF installers and manufacturers

MORE INFO

General Purpose Mold Release Agents

Release Coatings | ReleaSys™ 9700S

ReleaSys™ 9700S is our premier release coating designed from its origination to be the most technologically advanced release agent available, offering superior performance in a variety of molding configurations and substrates. Utilizing our next-generation polymer chemistry, Miller-Stephenson has developed a release agent which provides unmatched durability, surface adhesion, and absolutely no transfer. A truly revolutionary product, ReleaSys™ 9700S performs in the most demanding operations, offering unmatched reapplication intervals, part quality, and ease of release. ReleaSys™ 9700S is used for release of components in Automotive, Marine, and Aerospace. Benefits include:

  • Miller-Stephenson's most advanced release agent
  • Superior Durability; Most releases per application
  • Ideal for the most demanding applications
  • No mold build-up or transfer
  • Ultra-low odor formula

MORE INFO

Epoxy Mold Release Agents

SMC Release Agent | ReleaSys™ 89

ReleaSys 89 is a nonflammable, low odor solvent-based, semi-permanent mold release agent designed to provide superior release and durability to SMC and Composite molders. This formulation is particularly effective on difficult molding applications or abrasive substrates.

  • Ideal for Composites, SMC, and FRP
  • Exceptional release and durability
  • High Slip; Ideal for complex mold geometries
  • Protects mold surface; Zero transfer

MORE INFO

ReleaSys 88 is a high performance water-based, semi-permanent mold release system developed to yield unmatched durability and surface slip. This ReleaSys 88 excels at releasing parts from complex, intricate mold geometries. Properly applied, our product develops a long lasting thin-film on the mold surface with minimal mold build-up.

  • Ideal for complex molds and substrates
  • Effective on nearly any moldable material
  • Minimizes mold build up and fouling
  • Water-based, Zero VOC Aerosol

MORE INFO

General Purpose Mold Release Agents

Heavy Duty Silicone Spray | ReleaSys™ 78

Designed to provide the advanced performance of the ReleaSys™ 7800 in an easy-to-use aerosol. The robust coating is stable up to 650 °C and can be used in variety of cold or hot molding applications thanks to optimized crosslinking chemistry and durability.

  • 100% Paintable Coating
  • High Lubricity, Non-Stick Release Film
  • Long-Lasting Release Performance
  • Improves part appearance & reduces defects

MORE INFO

High Performance Industrial Coatings

Mold Release Sealer | ReleaSys™ MOLD SEALER

ReleaSys™ MOLD SEALER is an ultra high performance mold release sealer designed to enhance release performance and anti-stick properties. Will reduce mold release consumption,  mold build-up and cleaning effort.

  • Next-Generation Thin-Film Resin Technology (< 0.1 micron)
  • Robust and Durable Anti-Stick / Easy Cleaning Coating
  • Extends Mold life and Increases Production Efficiency
  • Reduces consumption of mold release
  • Seals microporosity and freshly repaired molds allowing smooth, predictable release characteristics

MORE INFO

Semi-permanent, paintable release agent designed to high release for all plastic compounds.

  • Excellent Release Performance
  • 100% water-based, zero VOC
  • Products are Paintable, bondable, & require no cleaning
  • Multiple Releases from a Single Application
  • Seal Molds Surfaces to Enhance Resin Flow

MORE INFO

ReleaSys 85 is a highly versatile water-based, semi-permanent mold release agent designed to exhibit superior durability, extended release performance, and minimization of slip-stick for all Rubber and Elastomeric compounds.

  • High Release / Zero Transfer
  • Specialized from Rubber/Elastomers
  • Ideal for complex molds
  • Improves quality and consistency of molded parts
  • Minimizes mold build-up and fouling

MORE INFO

Polyurethane Mold Release Agents

Aerosol Release Agent | ReleaSys™ 89S

Ultra-high performance aerosol release agent designed for superior anti-stick and release properties.Our most robust and potent aerosol release system, excels at releasing nearly any substrate from any mold configuration. Particularly effective for high-tack polyurethane, composite, epoxy and plastic compounds or complex mold systems.

  • High Performance Release & Non-Stick
  • Exceptional Durability
  • Ideal for Polyurethane, Plastic, Composite, & Epoxy
  • Zero build-up and Excellent thermal stability

MORE INFO