Submit QuoteMiller-Stephenson’s ReleaSys™ line of PFAS Free Mold Release Agents
Miller-Stephenson is giving customers the chance to still utilize our solutions even with the implementation of new rules and regulations. The growing demand for globally regulated non-PTFE products is our highest priority and our knowledgeable technical support team is currently providing customers with comparable recommendations. Our PFAS and PTFE Free Mold Release Agents mold release agents are available for you most standard applications and ready to handle large molding productions. From polyurethane, rubber, plastic, composite, epoxy and more, Miller-Stephenson has a ready-to-use release agent to fit your application needs.
- Consistently delivering exceptional performance.
- Exempt from regulatory constraints.
- Designed to withstand future challenges.
- Committed to environmental sustainability.
Concrete Mold Release Agent
ReleaSys™ AR Asphalt Release Agent is a next-generation, ultra-high performance coating designed to provide a long-lasting, durable barrier to truck beds, shovels, boots, etc allowing easy, quick removal of asphalt from the coated surface. Our proprietary resin-based release coating offers extreme durability and easy of application: Simple spray on and allow to dry completely. You are now left with an ultra-thin, highly lubricious coating that will allow your molten asphalt to easily ‘slip’ off the surface.
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High-Temperature Release Agents
ReleaSys™ HT is a specialized, water-based release agent specifically designed for high temperature molding operations. This formula utilizes a proprietary boron nitride complex to achieve unmatched lubricity and mold release performance. The inert and non-wetting nature of ReleaSys™ HT makes it an excellent surface coating for molds used to produce castings of light metals such as magnesium and for coating surfaces in glass making operations. Advantages include:
- Water-based; VOC-free formula
- Enhanced surface adhesion and durability
- Protects Mold and Die Surfaces
- High Temperature Stability up to 1562°F (850°C) in air
Concrete Mold Release Agent
ReleaSys CR-L is a next-generation concrete form release agent designed to provide smooth, consistent release where other release agents are not effective. Miller-Stephenson provides a superior release film in a 100% Solvent and VOC-free formulation that has the added benefit of an instant dry time. ReleaSys CR-L provides manufacturers with a environmental and worker friendly formulation that also provides superior release and is effective on standard and complex mold configurations. Benefit include
- Superior Release Coating Technology
- 100% Solvent and VOC-free
- Increased Release Ease and Higher Surface Quality
- Instant Dry times and Self-Levelling
- More Efficient than Soap and Vegetable Oil based release coatings
- Environmental and Worker Safe
Concrete Mold Release Agent
Miller-Stephenson has a developed a high-performance concrete release agent specifically designed for release of complex, challenging concrete mold designs. Our product minimizes/eliminates "bug-holes", provides high surface quality, consistent color pigmentation, and accurate replication of natural stone patterns. Most importantly, ReleaSys CR achieves all of this in a highly efficient and cost-effective system. Benefits Include:
- Extended service life of flexible molds
- Minimization/Elimination of "bug-holes"
- Optimal pigment transfer and color appearance
- Improved release ease
High-Temperature Release Agents
ReleaSys™ HTX-D Die Casting Lubricants is Miller-Stephenson's most advanced coating for the die casting industry, engineered to enhanced your production throughput and gain efficiency. The advanced coating chemistry and innovative water-based formulation helps to serve manufacturers by producing ultra-thin, highly lubricious coatings resulting in smooth, clean release without the need for post-molding cleaning. Due to the high efficiency of ReleaSys™ HTX-D and need for only thin coats, mold service life and surface quality are maximized while also providing the highest cost-efficiency available
- Superior Water-based, Thin Film Coatings
- Unmatched Lubrication and Release Ease
- Extended Mold Service Life
- Consistent, Reliable, and Clean Demoulding
- Ideal for High Pressure and Small Dimensional Casting
Epoxy Mold Release Agents
Advanced epoxy release agent system designed to provide exceptional release of epoxy, composites, adhesives, and injection molded parts. ReleaSys EP5 performs in the most demanding adhesive and epoxy molding release operations. Superior reapplication intervals, consistent part quality, and smooth release in an economical and efficient one-coat system.
- Miller-Stephenson most advanced DryFilm system
- Optimized for Epoxy Release
- Exceptional durability with no transfer
- Rapid Drying and Cure times
- Silicone, Wax, Oil free
Epoxy Mold Release Agents
Ideally suited for Epoxy, Composite and Fiberglass mold release. Binds tenaciously to mold surfaces providing a durable thin film with excellent surface slip and ease of release. Designed to replace wax and silicone based systems. Zero Transfer
- Advanced Fiberglass Mold Release Agent
- Exceptional utility across a broad range of substrates
- Ideally suited for FRP, Composites and Epoxies
- Improves part quality; Protects mold surface
PTFE Free Release Agents
ReleaSys™ 6120 is an ultra-high performance, water-based release system designed specifically for Food and Cosmetic applications. This product provide superior release, anti-stick, and lubricity properties in for Food and Cosmetic manufacturing applications.
- Food-Cosmetic Grade Approved
- 100% Water-based, Zero-VOC formulation
- Superior Release, Anti-Stick, and Lubricity Properties
- Ideal for Food, Packaging and Cosmetic Application
General Purpose Mold Release Agents
ReleaSys™ ECO2 is designed to be Ease-to-use. general purpose mold release that combines high performance anti-stick/lubrication properties, excellent substrate compatibility and temperature stability (room temperature - 850 °F). Effective mold release of metals, rubbers, acrylics, waxes, plastics, urethanes, etc and is a good general purpose release lubricant.
- All-Round, General Purpose Release Agent
- Effective on nearly all substrates and mold configurations
- Water-based, Zero-VOC & HAPS free
- Highly Economical Concentrate Formula
High-Temperature Release Agents
ReleaSys™ HTX Glass Mold Release is a ultra high performance ceramic coating designed to provide superior adhesion to mold surfaces, allowing numerous high temperature castings of glass, metals, and other substrates without the need for frequent mold re-coating. Our product forms a uniform, thin film on surfaces, binding tenacious to metallic and non-metallic surfaces. Our advanced chemistry provides both a low temperature and high temperature binder system allowing use on a broad spectrum of substrates and heating capabilities. Benefits include
- High Temperature Stability up to 1000 °C in air
- Unmatched durability and surface adhesion
- High lubricity; Low coefficient of friction
- Ultra-Thin, Dry-Film Coating
- 100% water-based formulation
High-Temperature Release Agents
ReleaSys™ HTX-G Graphite Release Agent is a next generation, graphite based release coating that develops thin dry films with superior nonstick and lubricity properties. ReleaSys™ HTX-G is typically used in high temperature casting and molding operations, specifically where clean, efficient release properties are needed without the normal messy, dusty nature of lesser graphite base release systems.
- Superior Anti-Stick and Barrier Properties
- Excellent Surface Lubricity and Mold Release
- Ideal for Metals, Glass, Ceramics, and Casting Dies
- Functional from room temperature up to 850°C
- Ultra Fast Drying, Dry Lubricant Coating
High-Temperature Release Agents
ReleaSys HTX30-GR is Miller-Stephenson's top-of-the-line high temperature coating, superior to both the ReleaSys HTX-A and ReleaSys HTX. This water-based coating utilizes our proprietary blend of highly lubricious ceramic particles and next-generation, ultra-high temperature binder system to deliver unmatched release performance from room temperature up to 1000°C. This coat has been shown to provide numerous releases of molten aluminium and magnesium, glass, and highly abrasive plastic composites such as PEEK from a single application. We achieved a coating which outperforms all other water-based or solvent-based boron nitride or graphite coatings.
- Miller-Stephenson Next-Generation Binder System
- Highly lubricious ceramic coating; Extreme abrasion resistance
- Optimized for high temperature, abrasive environments
- Exceptional release ease with no transfer
- Rapid drying and short cure times
- Ultra-low VOC, water-based formulation
- Environmentally-friendly
High-Temperature Release Agents
ReleaSys™ HTF is a highly advanced, water-based release agent designed to exhibit exceptional release of all substrates from room temperature up to 750° F. This product develops a highly lubricious and dry film on the mold surface, offering extended reapplication intervals and no costly transfer. Designed to meet the demands of the advanced composite and elastomer manufacturing industries, this high temperature mold release utilizes sophisticated fluoropolymer technology.
- Exceptional Lubricity and Ease of Release
- Ideal for Advanced Composites and Elastomers
- Heat Stable to 750 ° F
- Numerous Releases per Application
- Water-based; No VOC; no odor
General Purpose Mold Release Agents
ReleaSys™ 9800 is a high-performance mold release coating utilizing a high crosslinking water-based, semi-permanent mold release system. This formulation forms our most robust and durable coating, offering unmatched adhesion to all molding surfaces. ReleaSys 9800 acts as a sealer and release agent in a single step, maximizing protection of your mold surface and increasing product throughput.
- Tenacious surface adhesion and durability
- Rapid Cure; No heating required
- Ideal for Advanced Composites and Aggressive substrates
- No transfer; Flat-Satin finish
General Purpose Mold Release Agents
ReleaSys™ 9700S is our premier release coating designed from its origination to be the most technologically advanced release agent available, offering superior performance in a variety of molding configurations and substrates. Utilizing our next-generation polymer chemistry, Miller-Stephenson has developed a release agent which provides unmatched durability, surface adhesion, and absolutely no transfer. A truly revolutionary product, ReleaSys™ 9700S performs in the most demanding operations, offering unmatched reapplication intervals, part quality, and ease of release. ReleaSys™ 9700S is used for release of components in Automotive, Marine, and Aerospace. Benefits include:
- Miller-Stephenson's most advanced release agent
- Superior Durability; Most releases per application
- Ideal for the most demanding applications
- No mold build-up or transfer
- Ultra-low odor formula
Epoxy Mold Release Agents
ReleaSys 89 is a nonflammable, low odor solvent-based, semi-permanent mold release agent designed to provide superior release and durability to SMC and Composite molders. This formulation is particularly effective on difficult molding applications or abrasive substrates.
- Ideal for Composites, SMC, and FRP
- Exceptional release and durability
- High Slip; Ideal for complex mold geometries
- Protects mold surface; Zero transfer
PTFE Free Release Agents
ReleaSys 88 is a high performance water-based, semi-permanent mold release system developed to yield unmatched durability and surface slip. This ReleaSys 88 excels at releasing parts from complex, intricate mold geometries. Properly applied, our product develops a long lasting thin-film on the mold surface with minimal mold build-up.
- Ideal for complex molds and substrates
- Effective on nearly any moldable material
- Minimizes mold build up and fouling
- Water-based, Zero VOC Aerosol
Epoxy Mold Release Agents
ReleaSys™ 72, the aerosol version of ReleaSys™ 7200 Wax Mold Release. Provides a "spray on, leave on" dryfilm wax coating. No buffing required. The wax mold release coating is non-transferring, 100% paintable, and easy to apply. Fluoropolymer, PFAS, and silicone oil free.
- High Performance Hybrid Wax Release
- Fluoropolymer, PFAS and Silicone Free
- 100% Paintable and Non-transferring
- Ideal for Composites, Epoxies, Fiberglass, Urethanes and Polyurethanes
General Purpose Mold Release Agents
100% paintable, heavy duty silicone spray release system. Provides superior release performance on the toughest release application without transfer or effecting paintability. Stable up to 650 °C and can be used in variety of cold or hot molding applications. Particularly effective as a polyurethane mold release and plastics. Ideal for heavy duty applications.
- 100% Paintable Coating, Silicone Spray Release
- High Lubricity, Non-Stick Mold Release Film
- Long-Lasting Release Performance
- Improves part appearance & reduces defects
High Performance Industrial Coatings
ReleaSys™ MOLD SEALER is an ultra high performance mold release sealer designed to enhance release performance and anti-stick properties. Will reduce mold release consumption, mold build-up and cleaning effort.
- Next-Generation Thin-Film Resin Technology (< 0.1 micron)
- Robust and Durable Anti-Stick / Easy Cleaning Coating
- Extends Mold life and Increases Production Efficiency
- Reduces consumption of mold release
- Seals microporosity and freshly repaired molds allowing smooth, predictable release characteristics
Plastic Mold Release Agents
Semi-permanent, plastic mold release agent designed for superior mold release for all plastics and thermoforming applications. Excellent plastic flow out, zero transfer, and fast curing.
- Excellent Release Performance
- 100% water-based, zero VOC
- Products are Paintable, bondable, & require no cleaning
- Multiple Releases from a Single Application
- Seal Molds Surfaces to Enhance Resin Flow
PTFE Free Release Agents
ReleaSys 85 is a highly versatile water-based, rubber mold release agent designed to exhibit superior durability, extended release performance, and zero transfer for all Rubber and Elastomeric compounds. Our best rubber mold release agent in an aerosol. PFAS and fluoropolymer free
- High Release / Zero Transfer
- Optimized for all Elastomer and Rubber mold release Applications
- Ideal for complex or tacky compounds
- Improves quality and consistency of molded parts
- Minimizes mold build-up and fouling
Polyurethane Mold Release Agents
Ultra-high performance aerosol release agent designed for superior anti-stick and release properties.Our most robust and potent aerosol release system, excels at releasing nearly any substrate from any mold configuration. Particularly effective for high-tack polyurethane, composite, epoxy and plastic compounds or complex mold systems.
- High Performance Release & Non-Stick
- Exceptional Durability
- Ideal for Polyurethane, Plastic, Composite, & Epoxy
- Zero build-up and Excellent thermal stability
High Performance Industrial Coatings
Next generation crosslinking nanoceramic technology, our coating forms a continuous, highly structured thin film on surfaces. ShieldSys™ MX120 generates a hard, non-stick coating on metallic, ceramic and plastic surfaces that offers supreme abrasion and chemical resistance and is ideal for continuous and high-throughput molding configurations.
- Next-Generation Crosslinking Technology
- Extremely Hard, Durable Thin-Film coating
- Exceptional Release and Anti-Stick Properties
- Ideal for continuous production, high throughput, and large mold configurations